一、用逓/span>
食品类粉碎机是河南技兴粉碎机械研究所研制的新产品,适用于白糖、调味品、粮食等物料的破碎或粉碎。该机具有粗粉碎产量高、粉碎比大、产品粒度均匀、结构合理、操作维护简便、节工省电、占地面积小等优点,是食品行业的物料进行粗粉碎的理想设备、/span>
二、工作原理和构速/span>
该机由上下机体转子、锤片、筛网、电机、风机、旋扩分离下料器、除尘器等组成。工作时,由人工或机械喂入机构将物料由进料口均匀地喂入粉碎室,粉碎室内有高速旋转的锤片,上机体内装有动刀和齿板,加入的物料在锤片的强烈打击及锤片与齿板之间的撕裂和搓擦等作用下迅速被粉碎成粉状,由于离心力和粉碎机下腔负压的作用,细碎的物料通过筛孔落到下腔,之后被风机吸入,又由风机送到旋扩分离器、下料器进行分离、卸料、装袋,余风由除尘器除尘布袋过滤并泻掉、/span>
三、技术规格及性能
?nbsp; 叶/span> 技术参?/span> |
500垊/span> |
700垊/span> |
转子外径(mm(/span> |
500 |
700 |
主轴转速(r/m(/span> |
3300 |
2900 |
主机动力(kw) |
11-15-4P |
22-30-4P |
粉碎细度 |
?80?/span> |
?80?/span> |
产量(kg/h(/span> |
50-2000 |
100-4000 |
主机外形尺寸(m(/span> |
0.9×0.7×1 |
1.3×1×1.2 |
重量(kg(/span> |
400 |
1000 |
四、安全使用规程:
1、开机前,先加黄油,再对整机进行检查,注意主轴螺母有无松动之处,紧固后用手转动皮带轮,检查机器有无杂音或碰撞现象,如有应立即检查主机内是否混有金属等杂物。然后空??分钟再进料,严禁先进料后开机、/span>
2、试机前,要检查粉碎机运转方向与箭头方向是否一致,皮带松紧是否合适。应按安全使用规程做好各项准备与检查工作,即可试机运转、/span>
3、要严格清除加工物中的石块、金属等杂物进入机内,以免损坏机件、/span>
4、工作过程中,如出现故障,应立即停机,待停止转动后再开机门检查、/span>
5、操作人员应当站在进料口侧面,以免掉进的杂物损机伤人。手指不得伸入进料插板内、/span>
6、更换锤片时,要一次换完,使圆周重量平衡,以免震动,损坏机器、/span>
7、配用电机应按技术规格要求配用,以免发生意外、/span>
8、工作中要及时出料,停机前应空转1?分钟,使机室料物排清。同时关闭进料插板,避免异物掉入、/span>
9、喂料时,不得用木棒或铁器强行喂入,根据加工不同物料,可适当调节进料插板,以发挥应有效能、/span>
10、粉碎湿料或磨浆时,应取下弯管,主机后面风机、旋扩分离下料器、除尘器不用,适当加水,用后及时清理内部、/span>
五、保养与维修
1、轴承要定期检查加油,经常保持润滑、/span>
2、锤片工作角用钝后,可掀开上盖,拆去一头肖钉,调整锤片使用,四组一起调换、原位安装。一套锤片可以用四次、/span>
3、要经常检查关键部位机件和螺栓,磨损严重及时更换、/span>
4、保持室内通风、干燥。湿加工后及时清理机器内部,以防生锈、/span>
故障 |
-2- 原因 |
排除方法 |
筈/span> 杁/span> 韲/span> 月/span> ?/span> 撝/span> |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">机座和机体安装不牡/span> 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">转速过高或超负荶/span> 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">转子不平衠/span> 4?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">金属、石块等硬物进入机体 5?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">机内机件损坏或脱萼/span> 6?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">轴承损坏 |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">紧固机座和机体螺东/span> 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">调整转速,控制喂料 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">调整锤片 4?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">停机后取凹/span> 5?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">停机检查、更换修夌/span> 6?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">更换轴承 |
敇/span> 玆/span> 辂/span> 位/span> |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">转速过位/span> 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">加工物料湾/span> 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">锤片磨损 4?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">接料布袋短或过厚 5?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">筛网太细 |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">调整皮带轮和三角?/span> 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">将物料晒幱/span> 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">更换筛片 4?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">加长接料袋或用稀市/span> 5?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">更换适当筛网 |
?nbsp; 斘/span> ?nbsp; 双/span> 営/span> |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">物料太湿造成筛孔出料管阻塝/span> 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">料袋透气?/span> 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">筛片装反 |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">停机清除阻塞物、晒干物料再加工 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">更换料袋,储物料袋勤清理 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">筛网毛刺向内 |
粖/span> 绅/span> 丌/span> 匀 |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">筛网有漏洝/span> 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">筛网与筛框结合不严或筛框与有机体结合不严 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">筛网接头与转子转向不一至/span> |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">修复或更换筛罐/span> 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">筛网下加密封杠/span> 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">调整一至/span> |
叐/span> ?/span> |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">润滑不良 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">三角带过?/span> 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">转速过髗/span> |
1?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">及时加添黄油 2?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">调整到合适程?/span> 3?span style="font-family: 'Times New Roman';font-size: 9px;font-stretch: normal">更换皮带轮,调整转逞/span> |