杭州承运环保工程有限公司
已认?/p>
一、设计基本参数:
(1)环境参数9/span>
大气压力9/span>101.3kPa
环境温度9/span>25ℂ/span>
(2)物料参数9/span>
物料名称 |
玉米杂质 |
粒子尺寸 |
1~20mm |
真实比重 |
1.2 |
堆积比重 |
0.2~0.4 |
物料温度 |
常温 |
含水玆/span> |
≣/span>20% |
流动?/span> |
较差 |
(3)工艺参数9/span>
输送形弎/span> |
负压吸?/span> |
输送水平距离(m(/span> |
200 |
输送垂直高度(m(/span> |
10 |
弯头数量(个(/span> |
11 |
设计输送量'/span>kg/h(/span> |
1600 |
输送气温度(℃(/span> |
25 |
物料温度(℃(/span> |
常温 |
二?/span>计算过程
1输送形式为负压吸送,输送管径核箖/span>DN250DN200DN150DN125四种管径,以下计算过程为DN200管径的核算、/span>
2输送管遒/span>219*5,内徃/span>D=209mm。输送固气比m=0.55,输送气野/span>41.1m3/min、/span>
3输送阻力计箖/span>
3.1吸入口阻力损失:
▲/span>PN=(ν/span>N*/span>m*φ(/span>*(?/span>a*Va2(/span>/2
ξN:吸嘴压损系数,取倻/span>=5:/span>
φ:料气速度比,取倻/span>=0.2:/span>
ρa:吸嘴处气体密度,计箖/span>=1.18kg/m3:/span>
Va:吸嘴处气速,计算=19.9m/s
▲/span>PN=1218 Pa
3.2物料加速阻力损失:
▲/span>Pac='/span>C*/span>m(/span>*(?/span>a*Va2(/span>/2
C:与供料设备有关的系数,取倻/span>=5:/span>
▲/span>PN=1309 Pa
3.3稳定输送阻力损失:
▲/span>Pm='/span>1+m*K(/span>*λa*'/span>Leq/D(/span>*ρa*Va^2/2
K:附加阻力系数,取倻/span>=0.45:/span>
λa:管道摩擦系数,取倻/span>=0.025:/span>
Leq:管道当量长度,计算=374m
▲/span>Pm=13156 Pa
根据上述结果,计算管道平均空气速度和密度,代入计算得到收敛结果为:
▲/span>Pm=14686 Pa
3.4输送管道阻力损失:
输送管道阻力损失为上述三项之和、/span>
输送管道总阻力为9/span>
▲/span>P=17213 Pa
3.5固气分离阻力损失9/span>
除尘器的阻力损失,取值:
▲/span>PS=2000 Pa
3.6风管阻力损失9/span>
ΔPad=λa*'/span>L/D(/span>*ρa*Va^2/2
L:风管长度,取倻/span>=15m:/span>
D:风管内径,取倻/span>=0.25m:/span>
▲/span>Pad=222 Pa
3.7风机入口阻力损失9/span>
取倻/span>=500 Pa
3.8输送总压力损失:
▲/span>P=19934 Pa
4风机选型
风机入口压力9/span>81.4kpa
风机入口气量9/span>52.2m3/min
三?/span>输送参数汇怺/span>
项目 |
管径DN250 |
管径DN200 |
管径DN150 |
管径DN125 |
固气毓/span> |
0.34 |
0.55 |
1.05 |
1.6 |
入口气速(m/s(/span> |
20.4 |
20.0 |
20.0 |
19.2 |
总压降(kPa(/span> |
16.8 |
19.9 |
30.0 |
42.8 |
风机入口气量'/span>m3/min(/span> |
80.7 |
52.2 |
31.6 |
25.0 |